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Jib Crane Anchorage Repair

This project was commissioned by Konecranes Canada in partnership with Robust Engineering Services to provide an engineered repair and reestablish crane safety.

ClientKonecranes CanadaOwnerLafarge Canada Inc.Year2024Share

Scope

An engineering assessment and repair design to resolve anchor failure on a wall-mounted jib crane caused by horizontal tensile forces. The goal is to restore structural integrity and ensure safe crane operation under design loads.

Design

A structural assessment was conducted to determine tension forces exerted on the anchorage system.

Conservative design assumptions were applied:

  • Only 2 out of 4 anchors considered effective
  • Factor of Safety (FOS) = 2 applied to load calculations

This resulted in a required design capacity of approximately 10,400 lbf tensile resistance per anchor.

To ensure reliability and constructability, the following design modifications were specified:

  • Installation of new anchors below the existing location
  • Lowering of the tie rod bracket
  • Avoidance of complications associated with removing existing failed anchors

Installation

The design utilizes a certified adhesive anchoring system: Hilti HIT-HY 200 adhesive system

These materials provide approximately 15,000 lbf pullout capacity per anchor

Factor of Safety ≥ 4, accounting for uneven load distribution

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